Planning the production process taking into account the flow of orders, availability of equipment and labor resources, changeovers, and routine maintenance
Monitoring order fulfillment for each piece of equipment at each stage of production, generating a report on unfinished products
Formation of a technological passport for products – production history
Architecture
MES work result
Integration scheme with external information systems
Advantages
Functions of the MES - Cable Plant
- Automatic production schedule generation based on customer orders
- Accounting for deadlines, volumes, priorities, and equipment availability
- Creation of a balanced plan for workshops and sections
- Splitting orders into batches of semi-finished and finished products
- Optimizing line and equipment utilization
- Reducing production cycles and downtime
- Automatic generation of work center assignments based on the production plan
- Allocation of operations across shifts and sections
- Manual adjustments are possible in the event of changes
- Recording production volumes in real time
- Comparison of planned and actual data
- Monitoring deviations and their causes
- Use of process container identifiers (QR, RFID, barcodes)
- Full traceability of semi-finished products at all stages of production
- Control of returns, transfers, and batch statuses
- Automatic generation of real-time WIP reports
- Display of the current status of orders and product readiness
- Equipment and area utilization analytics
- Grouping identical semi-finished products into batches
- Reducing waste and increasing material efficiency
- Automatically determining optimal combinations
- Planning for setups, tool changes, and equipment maintenance
- Schedule optimization to reduce downtime
- Accounting for transitions between batches and operations
- Assign tasks based on equipment and personnel availability
- Use a competency matrix to accurately select performers
- Minimize overload and inefficient downtime
- Recording, analysis, and processing of defects for each batch
- Keeping track of causes of defects and statistics by section
- Quick preparation of reporting documents and quality analytics
Additional features
Production
Planning
WIP structure form. Distribution of semi-finished products at each stage, taking into account the maximum windings on the process container
Example of an incorrect order structure. Automatic quality check of reference data for purchase orders.
Example of an incorrect order structure. Automatic generation of order errors.
Automated distribution of backlogs to current batches
Production schedules
Production Order Gantt Chart
Equipment loading table
Equipment Loading Gantt Chart
Additional planning analytics
Human resources based on the competency matrix
Auxiliary technological operations
Equipment maintenance operations
Combining identical semi-finished products into batches
Planning is possible for the following production types: serial, parallel-serial or parallel-conveyor
Plan-actual control
Party composition
Table of the report on batches of semi-finished products
Work in Progress Report Table
Automated workplace
Automated Workplace for Semi-Finished Product Batch Management. Automatic Backlog Allocation for the Current Batch
Workplace of a planning and dispatching department employee. Management and control of production orders
Technologist's workplace. Managing changeovers and setup lengths
Master's workplace. Production Report
Results of MES implementation at a cable plant
for 1 year - 47 million rubles
