Optimal material cutting planning system

Optimization of layouts for any equipment and paper format with minimal waste

Automatic calculation of the best printing option based on cost, area, and number of runs

Full control over all stages of layout preparation — from uploading to manual adjustment of the result

Visualization of layouts and printed sheets in a graphical interface with the ability to export data

from 290 000 ₽

*For personal discount contact our manager using the form at the end of this page

Architecture

The result of the work of APS Polygraphy

Accelerating the preparation of materials for printing

Increased equipment utilization and efficiency

Reduction of production waste

Optimization of printing costs

Advantages

Minimal waste

APS's intelligent algorithms analyze printed sheet area, layout parameters, and equipment process fields to calculate the ideal layout; wasted space is reduced to virtually zero.

Cost reduction

The system automatically selects optimal paper formats, equipment, and print runs to minimize costs for paper, ink, and plate preparation; every run becomes cost-effective.

Flexibility and control

The operator can make changes to the layout at any time via the drag-and-drop interface, replacing, moving or adding layouts without recalculating the entire print run.

Transparent economy

The system provides a detailed calculation of the startup cost, taking into account all parameters: the cost of paper, forms, ink, waste, and prints; all figures are available in real time.

Integration into the corporate ecosystem

Two-way data exchange with 1C, MES, and other internal enterprise systems via REST-API allows APS Polygraphy to be used as part of the overall digital production chain.

Additional features

Automatic data loading

The system automatically imports orders, layouts, formats, and equipment parameters, eliminating manual input and reducing the risk of errors.

Multicriteria optimization

Calculation of layout options based on several criteria simultaneously (waste, cost, number of launches) with the ability to select priorities and weights

Partial auto-composition and additional print run

APS supports a hybrid mode, where some layouts are laid out automatically, while the operator quickly finishes the rest manually.

Export results to standard formats

Completed layout options are exported to .xlsx, .csv, .docx, and .txt formats for reporting, archiving, and sharing with related departments.

Archiving and restoring versions

Each layout option is saved in an archive with the ability to view statistics, compare and return to any saved solution

Web and Desktop versions

The system is accessible both via a browser and as a desktop application; computing tasks are performed on a remote APS core, ensuring stable operation even with large data volumes.