Automated storage system for technological tools

Intelligent storage and retrieval of tools with automatic monitoring of condition and defects

Accuracy of recording deviations up to 0.1 mm and 0.1 g eliminates manual inspection errors

Complete transparency of access and instrument accounting thanks to integration with ACS and 1C

Artificial intelligence identifies dirt, ovality, cracks, and chips in 130 seconds

Video recording of each operation – complete control without human intervention

Architecture

Cabman's work result

Acceleration of the “write → receive → results” cycle through communication with the data bus
Improving mobile API stability with asynchronous architecture

Interaction scheme

Advantages

Absolute accuracy and objectivity of control
Absolute accuracy and objectivity of control

Laser scanning, weighing and colour analysis according to the RAL scale reveal even the smallest defects

Full automation of storage processes
Full automation of storage processes

The system automatically identifies the cell, moves the required tool and locks the doors to eliminate human errors.

Transparency and accountability
Transparency and accountability

Every action - authorization, issuance, verification, return - is recorded in the event log and reports

Integration with 1C and ACS
Integration with 1C and ACS

Tool accounting is synchronized with production tasks and employee roles

Minimizing the human factor
Minimizing the human factor

Issuance and return are possible only after authorization and correct completion of all stages

Ergonomic design
Ergonomic design

Enclosed cabinet with rotating cylindrical shelving saves space and increases storage capacity

Additional features

Setting up roles and access levels (operator, master, technologist)
  • Automatic access control: the operator selects only authorized sets, the technician manages several, and the technologist has full access. Errors and unauthorized use are eliminated.
Integration with the enterprise video surveillance system
  • All actions are recorded on video, and the archive is stored for up to one month. Connection to the plant's overall security system is possible.
Scalable storage architecture
  • The system can be easily expanded to accommodate production growth: adding new racks, increasing capacity and the number of cells without replacing the structure
Automatic tool condition monitoring
  • Optical and laser inspection detects contamination, ovality, eccentricity and chips with an accuracy of 0.1 mm and 0.1 g
Detailed analytical reports
  • The system generates reports for each employee, tool, and period. You can see who received, used, and returned which tool, when.
Calibration and self-tuning of the system
  • Possibility of individual adjustment of sensitivity, measurement steps and analysis algorithms for each type of instrument
Smart response to defects
  • If problems are detected, the system automatically makes a decision: allow placement, mark the instrument as “rejected” or prohibit return
Built-in hardware diagnostics
  • The system monitors its own condition – wear, temperature, power supply – and notifies about the need for maintenance
Integration with MES, ERP and 1C
  • Transfer of data on tool movement and its condition to the enterprise's production systems
Remote monitoring support
  • Access logs, reports, and cameras via a secure web interface—management can monitor the process from anywhere.
RFID and Face ID support
  • Optional equipment with RFID readers and the RUSGUARD Face ID facial recognition system for quick access without cards
Multilingual interface and touch control
  • 15-inch touchscreen with intuitive menu, Russian and English interface support
Tool temperature up to 200 degrees

Production

Results of implementing Cabman at a cable plant

-95%
Loss and damage of technological tools
By eliminating manual storage and automatic defect control
-90%
Time to search and issue the tool
Due to automatic positioning of cells and issuance upon authorization
+100%
Transparency of accounting and data accessibility
Thanks to integration with 1C and automatic reports by roles
-85%
Personnel errors during acceptance and return
Thanks to a system that can track the sequence of actions and block incorrect operations
-70%
Equipment downtime due to lack of tools
Thanks to instant search, 24/7 availability, and automatic distribution of kits
+60%
Speed ​​of preparation for shift
Due to the availability of a proven tool

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